Pinnacle Strategies

Theory of Constraints Fundamentals & Strategy

The Ever-Flourishing Company Framework

A Theory of Constraints framework for building a company that continuously improves and thrives over the long term.

The Theory of Constraints (TOC) challenges you to build your company to last – to be ever-flourishing, with performance that consistently improves, even during challenging times. Your people are happy in their work. Your customers are delighted with your offer. You invariably select the ‘right’ strategic goals – building a successful differentiator and a structure to capitalize on it long term. Your organization’s people, policies, and practices are aligned with your strategic objectives. The organization is dynamic, constantly pushing to improve its performance.

The principles of the Ever-Flourishing Company (EFC) aim to build an organization that lasts, offering long-term security for stakeholders, societal contributions, and guidance for strategic decision-making. They give leaders a framework to develop successful strategies and tactics without sacrificing principles. Additionally, they address two major challenges for strategists: choosing the correct objectives and resolving internal conflicts and contradictions.

The EFC principles transcend mere success; they outline a sustainable organization that acts as a beacon of stability for stakeholders and provides notable benefits to customers. These guiding principles enable visionary managers to create effective strategies and tactics while maintaining integrity. By adopting the EFC approach, strategists can overcome two of their most difficult problems: selecting appropriate objectives and managing internal conflicts and contradictions.

Four pillars support the Ever-Flourishing Company:

  • A process of ongoing improvement (the organization is constantly driving toward the goal – more now and in the future)

  • At least one Decisive Competitive Edge (the organization has an offer that is difficult for competitors to copy and that creates significant, sustainable results for customers, which in turn benefits the company)

  • Avoids operational risk (the organization provides security for its employees and stability when the market is uncertain)

  • It breaks the Engines of Disharmony (the organization actively works to align authority with responsibility and remove conflicting rewards)

Moving the Organization Closer to Its Goal – A Process of Ongoing Improvement

A TOC strategy embodies the relentless pursuit of ever-increasing performance, a concept famously coined by Eli Goldratt as the Process of Ongoing Improvement (POOGI). But this is no ordinary endeavor; it goes beyond mere operational activity—it’s a strategic imperative. With a systematic approach, visionary leaders forge ahead, developing, implementing, and measuring strategic initiatives that deliver extraordinary outcomes.

The Strategic Objective of Improving Performance

Improvement is the driving force behind an EFC, encompassing far more than mere efficiency and small wins. It is a deliberate, resolute journey toward the organization’s ultimate goal. The POOGI is an unwavering commitment to identify and shatter the strategic constraints that hold the organization back.

By embracing a POOGI, improvement becomes ingrained in the organization’s DNA; it becomes a way of life. It’s not about sporadic bursts of change; it’s about adopting a culture of constant evolution and relentless adaptation.

Green Curve & Red Curve Improvement Paths

The EFC requires both baseline soundness and continuous improvement. The green curve symbolizes the foundation of stability and harmony, while the red curve represents ongoing improvement.

The green curve is necessary for the red curve to exist; both are essential for organizational success. The EFC strategy is to achieve significant improvement while maintaining stability.

Success requires stability; if it is not already present, the first step is to create it. If your organization’s processes are unstable, there is little room for management attention to drive improvement; managers are caught up in day-to-day business activity. Put another way, we can’t focus on fire prevention while we’re fighting fires.

A Decisive Competitive Edge

An organization must build a Decisive Competitive Edge (DCE) to move onto the red curve. A DCE exists when a company has a decisive, sustainable advantage over competitors.

A Decisive Offer

Decisive means providing customers with unique, meaningful value that competitors cannot easily replicate. A decisive offer is not simply “better” than others; it leverages an organization’s operational capabilities [1], which are still far from being fully realized, indicating that operational excellence with TOC solutions can be the DCE.

It could involve changing the product (its physical characteristics or performance), how customers engage with it, how and when you collect payment for orders, or how customers receive the product’s benefits—for example, superior supply reliability with penalties that compensate customers if you don’t keep your delivery promises.

This offer is decisive in two ways. First, in some markets, few companies deliver 98% on time. Second, few managers will bet they can consistently achieve that result. A decisive offer has a superior benefit and blocks competitors from duplicating it.

A Sustainable Offer

An offer is sustainable when it does not strain the organization to deliver it. It can be delivered repeatedly without sacrificing performance in other areas. For example, lowering prices to increase sales could create more work with less profit. Entering a new market that requires significant additional capability introduces operational risk.

The offer doesn’t need to be new, splashy, or expensive (although solving a significant customer problem could be considered splashy). Instead, a decisive, sustainable offer can be (and has been) created using any of the solutions of the Theory of Constraints.

Avoiding Operational Risk

To enter the growth phase of the red curve, a company must establish operational stability by effectively managing risk. Operational risk is the potential loss from ineffective or failed internal processes, people, systems, or external events that can disrupt business operations.

Maintaining Adequate Capacity and Reserving Capabilities

The organization’s resource demand fluctuates, causing periods of both under- and over-utilization. Managers may optimize labor costs when demand is low by balancing staff levels with demand. Unfortunately, this approach often results in staff layoffs. However, the Ever-Flourishing Company anticipates market variation and uses strategies that eliminate the need for large-scale layoffs, retaining its skilled workforce even during slower periods. Better planning saves the company the costs of rehiring and retraining new staff when demand eventually picks up again.

The Ever-Flourishing company excels at this by avoiding the trap of overcommitting its resources and by using its competitors as a buffer (not capturing all of any market it is in). When an organization operates at nearly 100% utilization, operational performance declines, leading to unpredictable and inconsistent outcomes. This inconsistency will negatively impact customer satisfaction, and unreliable suppliers will force customers to seek alternative sources. Even worse, switching costs can prevent customers from returning; even a short-term decline in operational performance can have a long-term effect on future sales. When the company has all (or nearly all) of a given market, any fluctuation in demand affects it.

Financial Support for Operations

If operational risk is anything that exposes an organization to loss of profits, then financial leverage would qualify as such. Debt can increase return on investment by boosting asset turnover. Still, it increases risk: (1) debt creates future expenses and cash demands, including principal and interest; (2) developing new capabilities is not free; and (3) there is uncertainty about the market’s response to a new capability. The EFC uses debt cautiously to build or acquire capabilities only after considering other ways to create new competencies.

Engines of Disharmony

In the early 1980s, Dr. Goldratt identified a significant obstacle to improving factory performance – conflicting incentives or performance measures. At the time, he stated, “The goal of a plant is to make money, and the measurements we are seeking should measure progress towards that goal. We have seen that cost accounting measurement [of productivity] not only doesn’t measure real progress towards that goal but provides a disincentive.” The OPT (Optimized Production Technology) software schedules contradicted widely held beliefs about lot sizing and setup costs. Managers were often unwilling to follow the software’s recommendations. He wrote The Goal: A Process of Ongoing Improvement to overcome these widely held beliefs. “They flew in the face of accepted policies and procedures, but they were obviously correct…at least to me,” he later wrote.

In the mid to late 2000s, Yuji Kishira, a leader in applying and teaching the TOC, trained and led the implementation of Critical Chain Project Management (CCPM) concepts in many companies in Japan. He noted that managers considered the results in improving human relations and a harmonious workplace culture (in Japanese, Wa) more significant than the financial results they achieved. This outcome led to the realization that the true power of the TOC is not the TOC solutions themselves but the solutions’ ability to remove the Engines of Disharmony. Goldratt then realized that the foundational element of creating the ever-flourishing company was to improve human relationships. The obstacles to improving them were the “Engines of Disharmony.” These engines cause conflicting behaviors between individuals and between organizational units (departments).

Managers have long considered organizational silos problematic, but the Engines of Disharmony run deeper than isolated information and warring departments. Silos are not the problem; they are the symptom of the problem. The Engines of Disharmony also lead to conflict among individuals inside and outside an organization. Goldratt stated, “You cannot have an ever-flourishing company with broken relationships…The most important thing in the success of the company is human relationships.”

The TOC eliminates or reduces significant sources of friction (the thing that drains most managers’ time) to get work done. Most managers are fighting ‘fires’ caused by friction—the friction they inadvertently created.

The causes of persistent friction are compromises between seemingly necessary conditions, known as Core Conflicts. A core conflict is a deeper problem – beyond guidelines and methods; for example, short-term versus long-term, centralized versus decentralized, process versus results.

What Goldratt did was identify and name the engines of disharmony. He articulated them this way:

  • “What is my contribution? Often, an employee’s effort and its impact on the organization are not clearly connected. Where there is no vision, the people perish. People need to know that their work has value and purpose. If my work doesn’t matter, why should I make any effort?”

  • What is my peer’s contribution? Most people don’t know how many of their colleagues’ activities are essential or at least contribute to the organization. Would you be collaborative if you were in that position?

  • Conflicts. People are operating under conflict, which may be the result of 1 and/or 2, “making the right decision for my company vs. the right decision for my measures.”

  • Inertia. Many people are required to perform tasks for which the reason no longer exists. People’s intuition is always strong enough to feel it, but not always strong enough to convincingly explain it to their superiors.

  • Gaps between responsibility and authority. You, like any other manager, know firsthand how frustrating it is to be responsible for something you must accomplish but lack the authority to take some of the actions required to get it done.

The presence of these engines means the organization needs to resolve at least one core conflict.

Improving relationships as a path to better results may seem obvious, but collaboration and teamwork are ephemeral for those who seek measurable causes and effects (what gets measured gets managed). How do you directly measure and thus influence collaboration or better workplace cooperation? We can’t observe all behavior, but we can observe the effects of compromise.

The organization’s architects and managers (inadvertently) build engines of disharmony and allow conflicts to persist within their organizations. The biggest obstacle to the EFC is the acceptance of organizational conflicts.

Summary

In conclusion, the Ever-Flourishing Company (EFC) offers a robust framework for building a business that endures. By embracing the EFC principles, visionary managers can craft winning strategies and tactics while upholding integrity and building enduring organizations. The EFC approach rests on four pillars: a process of ongoing improvement, a decisive competitive edge, avoiding operational risk, and eliminating the engines of disharmony.

The process of ongoing improvement (POOGI) is not just about improving operations but is a strategic imperative to continuously and purposefully move the organization toward its goal. It involves developing, implementing, and measuring strategic initiatives to achieve extraordinary outcomes and break through strategic constraints.

A decisive competitive edge (DCE) is crucial for sustained growth. It entails delivering unique, meaningful value to customers that competitors find difficult to replicate.

Operational disruptions can kill the business, and the EFC approach focuses on avoiding such risks. The organization can ensure stability despite market fluctuations by maintaining protective capacity, preserving capabilities, and carefully managing financial leverage.

The engines of disharmony, conflicts, and contradictions within an organization hinder success. The EFC fosters collaboration, teamwork, and harmony within and outside the organization by addressing and eliminating core conflicts.

By adopting the EFC framework, businesses can achieve continuous improvement, establish a decisive competitive edge, mitigate operational risks, and foster harmonious relationships. This approach empowers organizations to build lasting strength that defies mediocrity.

Bibliography

Goldratt, Eliyahu, (1983), Cost Accounting: The Number One Enemy of Productivity, APICS International Conference Proceedings,

Goldratt, Eliyahu, (1996), My Saga to Improve Production , APICS – The Performance Advantage (USA) Vol. 6, No. 8, pp34-37

Goldratt, Eliyahu, (2002), TOC on Strategy and Tactics, Theory of Constraints a self-learning Program, Goldratt’s Marketing Group

Goldratt, Eliyahu, (2008), The Ever-Flourishing Company – Part One, https://www.youtube.com/watch?v=fv7SCRNZggk

Goldratt, Eliyahu, (2008), The Ever-Flourishing Company – Part Two , https://www.youtube.com/watch?v=ij71X6cxv-I&t=158s

Kishira, Yuji (2009), WA Transformation Management by Harmony , North River Press

Barnard, Alan, (2010), Continuous Improvement and Auditing , in Cox and Schleier (eds), Theory of Constraints Handbook (pp 403-454), McGraw Hill

Barnard, Alan, (2003), New Developments and Innovations in the Theory of Constraints Thinking Process , Conference Presentation at TOCIO Cambridge, UK

Holt, James R. and Boyd, Lynn H., (2010), Theory of Constraints in Complex Organizations , in Cox and Schleier (eds), Theory of Constraints Handbook (pp 983-1013), McGraw Hill

Goldratt, Eliyahu, (2011), Above and Beyond the Competition: A Conversation with Eli Goldratt , Goldratt Consulting, https://vimeo.com/169617632

Cox III, James F., Lynn H. Boyd, Timothy T. Sullivan, Richard A. Reid, and Brad Cartier, (2012), The Theory of Constraints International Certification Organization Dictionary , Second Edition, https://www.tocico.org/resource/resmgr/dictionary/tocico_dictionary_2nd_editio.pdf

S. Patrick Viguerie, Ned Calder, and Brian Hindo, (2021), 2021 Corporate Longevity Forecast , Innosight, https://www.innosight.com/wp-content/uploads/2021/05/Innosight_2021-Corporate-Longevity-Forecast.pdf

Goldratt, Eliyahu, (2011), Never Say I Know, the Tangibility of the Green Curve, The Theory of Constraints International Certification Organization 2011 Conference Proceedings Presented by Lisa Scheinkopf

[1] Interestingly, some companies built their DCE on operational excellence (i.e., reliable delivery or quick response); years later, their competitors are still far away, indicating that operational excellence with TOC solutions can be the DCE.